Advanced Manufacturing Technologies

Core modules:

Technical Communication for Mechanical Engineers

This module teaches professional technical writing and speaking skills to enable students to communicate Engineering concepts accurately and appropriately. Sessions are delivered using a blended delivery model, with materials and tasks given in workbook format for students to prepare in advance for seminar and problem solving classes style with a focus on pair/ work and group work activities. Written assessment is based on assignments submitted within other relevant MEC modules and are synoptically marked for this module.

5 credits

Additive Manufacturing - Principles and Applications

This module will provide you with a comprehensive introduction to Additive Manufacturing (3D Printing), providing you with an insight into the technologies themselves, when and how they might be applied, and the broader economic, social and industrial context within which these techniques sit. Our aim is to provide you with an understanding of the underlying principles and considerations relevant to this area, so that you are able to apply this knowledge confidently and effectively during your future career.

15 credits

Mechanics and Applications of Advanced Manufacturing Technologies

In this course students are introduced to advanced conventional manufacturing processes including sheet/bulk metal forming and Machining operations and the relevant mechanics of the processes and materials deformation. Analytical modelling techniques are also introduced and their applications are explained in order to determine the deformation of materials under the applied loads. Fundamentals of deformation and relevant force calculations together with mechanics of machining in metallic materials will be covered as the secondary manufacturing operations. The module provides a greater range and depth of knowledge related to the deformation of materials and process analysis in primary and secondary manufacturing operations using theoretical and experimental learning methods. The students will be equipped with tools to analyse and design manufacturing operations utilising various manufacturing methods within a wider engineering context.

15 credits

Strategic Engineering Management and Business Practices

This module aims to provide fundamentals of what strategy is and distinguish it from activities, tactics and goals of an organisation. It explains its important role in the continual success of organisations. It also introduces how strategy can be translated into business practices, methods, procedures to achieve the goals of an organisation's strategy.

The module is designed to develop your analytical and critical skills in the strategic management issues facing engineering organisations in today's fast-changing environment. It is a unique opportunity for you to equip yourself with the essential industry-relevant skills to excel as a future leader.

15 credits

Masters Research Mini Project

This module is concerned with initiating a research project. You will identify a topic of the research for the allocated project and prepare a report that proposes initial study as well as providing the justification for performing the research. This module uses an extended case study approach as an introduction to your specific discipline and to build your cohort experience. You will work in groups to review a current engineering challenge. Drawing on relevant literature and technical sources you will work with the support of a mentor to assess the context of the problem, propose a forward plan, carry out a sustainability assessment of that plan as well as detail the regulatory compliance and carry out a risk assessment. The results will be presented in the form of infographics aimed at showcasing and disseminating the results of your study online.

10 credits

MSc (Res) Individual Research Project

The module will provide you with an opportunity to demonstrate planning and management skills, to show your initiative and to display your technical skills. You will work individually on an industry focused research project. You will be supervised by an academic member of staff. The technical components of a project may be experimental, theoretical, analytical or design based and most projects will require proficiency in a number of these. Your project is assessed on the basis of interim presentation, conduct, final report and viva.

75 credits

Professional Development Portfolio

This module is designed to build your skills for graduate-level study and life beyond your degree as an agile learner and professionally responsible engineer committed to your ongoing development.
You will:
(a) acquire and develop professional skills, such as communication, collaboration, information management and research skills
(b) have an opportunity to practise and build your creative and practical skills
(c) explore the professional responsibilities of an engineer.

In addition, the module provides space for you to reflect on and build your profile by undertaking supported independent professional development in an area you choose based on your career plans beyond your degree.

15 credits

Semester 1 optional modules

Industrial Applications of Finite Element Analysis

The module aims to provide students with a thorough understanding of the principles of finite element modelling and its application to solve industrial engineering problems. A set of industry-relevant problems will be provided to students along with experimental results for model validation. Students will be allocated one of their preferred projects and will have to devise a modelling strategy to solve their particular problem. Knowledge will be drawn from lectures introducing the theory behind finite element modelling of dynamic problems for modal and transient analyses, non-linear problems including contact, material behaviour and large deformation as well as fracture.

15 credits

Fundamentals and Applications of Tribology

Many practicing engineers use tribology regularly without a true understanding of its importance and its role in engineering design. This module introduces fundamental science that explains surface phenomena of wear, friction and lubrication. Students learn through industrial case studies, techniques to assess a range of engineering and machine contacts, from bearings to hip joints and banana skins! Theoretical and practical techniques will cover contact mechanics, friction, wear and lubricant films in hydrodynamic and elasto-hydrodynamic lubrication regimes. Students will learn to evaluate failure mechanisms and compare key design features that can be used to diagnose failure as well as improve design.

15 credits

Advanced Engineering Fluid Dynamics

The module introduces advanced subjects in fluid mechanics and focuses on the theory and applications of the fundamental physical laws governing fluid flows. The Navier-Stokes and the continuity equations are revisited and the energy and the general Scalar Transport Equations for fluid flows will be derived. Creeping flows, laminar/turbulent boundary layer flows, shock and expansion waves, drag rise and supersonic aerofoils, etc. will be discussed. A key skill developed is problem solving in the area of advanced fluid mechanics through how equations, models and boundary conditions may be adapted and simplified to describe a wide variety of engineering fluid flows.

15 credits

Advanced Dynamics

In this module we will explore how linear/nonlinear structures vibrate and how we can model them in order to understand and optimise their complex behaviour both analytically and numerically. We will uncover the behaviour of theoretical nonlinear models and we will explore and evaluate the fascinating world of advanced dynamics, random vibration, nonlinear systems and chaos through lectures and dedicated reading. We link advanced engineering with concepts from physics and maths that are of core importance in the new era of engineering, considering structures from light aerospace structures to offshore wind turbines and space shuttles. Furthermore, we will discover the world of Hamiltonian mechanics by capturing its fundamental physics. The learning will be supported by dedicated tutorial sessions.

15 credits

Computational Biomechanics of Musculoskeletal System

This module aims to provide you with an overview of the state-of-the-art approach for modelling the musculoskeletal system from a biomechanical point of view. The course starts with a brief review of vectors and tensors, followed by anatomy and physiology of the musculoskeletal system. You will then be introduced to a range of modelling and experimental methods applied to a variety of bones and muscles. More specialised topics will be introduced towards the end of the course giving examples where biomechanical models can be used in various clinical applications.

15 credits

Advanced Aerospace Propulsion Technology

This module enhances students' foundational knowledge by introducing a more specialist Level 7 understanding of major aero propulsion devices. For example, the rocket design will be mastered from the design lessons and innovations of the rockets of historical importance. The more in depth analysis of the alternative air breathing engines such as ramjet, scramjet, and synergistic air-breathing rocket engine will be investigated. Then the advanced gas turbine off-design performance will be analysed. The advanced gas turbine combustion will also be investigated. Finally, the recent explosive development of electric/hybrid propulsion and aircraft will be examined.

15 credits

Industrial Experimental Methods for Engineering Problems

The module aims to provide students with an understanding of how experimental techniques can be used to solve industrial engineering problems. The students will be introduced to the theory behind, and practice of, a range of measurement techniques, common to static and dynamic problems, through a combination of lectures and labs and tutorial sessions. Working in small groups the students will be tasked to design and execute a suitable experiment to address an industrially relevant problem; analysing data and making informed decisions within the context of the problem.

15 credits

Semester 2 optional modules

Design and Manufacture of Composites

This module is designed to provide you with an understanding of both the design and manufacture of polymer composites and is presented in two sections. First, the design of composites is taught via tutorials on classical laminate theory. An extended series of worked examples provides you with the basic tools you need to design effective composite parts. Second, the manufacture of composites is taught via lectures. You will learn multiple routes for making composite parts alongside practical issues such as defects, machining/joints, failure, testing and non destructive testing, repair and SMART composites.

15 credits

Engineering Alloys

This module covers engineering metallic alloys ranging from alloy steels, stainless steels, light alloys (i.e. aluminium alloys and titanium alloys) and high temperature metallic systems (intermetallics and nickel superalloys). The module centres on the physical metallurgy of such engineering alloys to demonstrate the effect of alloying and implications for the processing, microstructure and performance of structural components in a range of industrial sectors, but predominantly the automotive and aerospace sectors.

15 credits

Advanced Energy and Power

This module will introduce students to the rapidly changing landscape of conventional power generation. The course will provide a greater depth and range of specialist knowledge for advanced plant design for the future including carbon capture. This will provide a foundation for leadership and a wider appreciation of future conventional power station design. Students will become knowledgeable in the sources of pollutants and mitigation techniques employed by the industry and a wider appreciation of social and environmental considerations. The course will permit the students to engage in fundamental design of key components in power generation (burners, boilers) as well as in the simulation of carbon capture plant.

15 credits

Human Movement Biomechanics

Biomechanics of human movement is the science concerned with the internal and external forces acting on the human body and the effects produced by these forces. This module will teach the students both the kinematics (the branch of biomechanics of entailing the study of movement from a geometrical point of view) and kinetics (the branch of biomechanics investigating what causes a body to move the way it does) of human movement and leverage on practical laboratory sessions to expose them to the most advanced technologies to measure and model the associated mechanical phenomena of interest.

15 credits

Human Factors and User-Centred Design

The module is designed to give students an introduction to human factors and user-centred design and how they are used within the design process (alongside engineering analysis, manufacturing considerations, marketing etc.). The module concentrates on developing an understanding of how populations are characterised and how that influences design decisions. It gives an overview of the theory and practices surrounding design with humans before asking students to apply those theories in a series of case studies. The module gives students an opportunity to work within a team and learn from peers as they tackle the case studies.

15 credits

Sustainable Materials Manufacturing

Materials production technologies are often energy intensive resulting in high CO2 emissions as well as other environmental impacts. Many of these materials are also essential in enabling the green transition. This module will examine methods for carbon reduction across a range of the materials industries including steelmaking, bulk glass production and cement manufacture. The development of new production technologies and/or alternative compositions will be examined. This will be supported by a consideration of life cycle assessment and the potential for industrial symbiosis approaches for minimising the overall environmental impact of materials manufacturing processes. 

The overall aims of the module are to develop your knowledge and understanding of a) the environmental impacts of a range of current and novel materials production processes and b) potential approaches, and their technological limitations, to the decarbonisation of a range of materials production processes, c) the use of life cycle analysis in assessing the environmental impacts of materials processing routes.

15 credits

Choose a total of 2 optional modules from both semesters, with a maximum 1 module from semester 1.