Professor Agba Salman
School of Chemical, Materials and Biological Engineering
Professor of Particle Technology
MSc Pharmaceutical Engineering Course Director
Director of the Diamond Pilot Plant
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+44 114 222 7560
Full contact details
School of Chemical, Materials and Biological Engineering
Room E58
Sir Robert Hadfield Building
Mappin Street
Sheffield
S1 3JD
- Profile
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My research focus is diverse within this constantly growing area, ranging from mechanisms of granulation, powder restructuring, and particle science.
The overall aim of my research is to apply a scientific understanding of the powder restructuring/granulation process at different length scales to improve the final granule quality attributes, hence improving performance of a significant number of products and enhance its economic efficiency by maximising savings and profits.
We work with a wide range of industries which covers food, oil, pharma, fertilizers, catalyst and health care such as detergents. Currently, I am the project lead of an industrial-scale pilot plant of continuous manufacturing (powder to tablet-GEA’s ConsiGma® CTL 25) at the heart of Engineering here at The University of Sheffield.
This national project is aiming to address knowledge gaps using experimental and modelling techniques, and support industry’s drive to adopt continuous solid oral dosage manufacturing technologies.
My group also proudly hosted 10 successful international meetings on granulation.
I have two Handbooks and edited 18 special issues of international journals on particle technology.
- Research interests
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My research strategy is centred on understanding the science behind industrial granulation processes allowing formulators to design processes, which deliver better products for consumers. This approach is based on linking the early stage of the granulation process with new equipment design through novel computational modelling and on-line monitoring systems.
I had collaborative projects with world-leading brands in the area of particle processing and equipment manufacturers such as Nestlé, AstraZeneca, GSK, BASF, Johnson Matthey, Procter & Gamble, Unilever,Alexanderwerk, ICL and Aramco.
Throughout my career journey in research, I have established a comprehensive understanding of the particle product development process which is used to create successful novels for both process and product optimisation.
My current research is mainly focused on Improving physical stability of food powders using novel approaches of powder restructuring which involve a large variety of powder processing technologies including inhomogeneous crystallisation, spray-drying, roller compaction, and freeze- drying; knowledge gained can be also applied to improve the stability performance of a wide range of catalyst and fertiliser products. Our projects with the pharmaceutical industry mainly aim at improving the quality of the oral dosage form products produced by continuous manufacturing technology and the research includes both experimental and modelling techniques.
My research with the oil industry is focusing on reducing the aggregation and deposition of calcium carbonate in different petroleum facilities and equipment. We are also looking into increasing the life of the catalyst by measuring the adhesion strength of different layers forming the catalyst.
Our research in the fertilizer industry is mainly aiming to increase the stability of fertilizer granules and hence have more control of the quality which could be used to increase the efficiency of the fertilizers.
- Publications
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Books
Journal articles
- Systematic study to improve the powder feeding performance and reducing the percentage of fines in roller compactor. Powder Technology, 446, 120158-120158.
- Particle-based food systems subject to lipid migration – A review of measurement, modelling, and mitigation approaches. Powder Technology, 445, 120097-120097.
- A Type-1 fuzzy framework based on SVD-QR for predicting the strength of tablets produced using Consigma-25 continuous tablet production plant. Chemical Engineering Research and Design.
- Editorial – 10th International Granulation Workshop. Chemical Engineering Research and Design, 207, 11-11.
- Editorial on 10th International Granulation Workshop 2023. Powder Technology, 120105-120105.
- comparing different single milk droplet drying process WITH SPRAY DRYING PROCESS. Chemical Engineering Research and Design.
- INVestigation of the homogeneity of particle suspension. Chemical Engineering Research and Design, 205, 280-291.
- Food vs packaging: Dynamics of oil migration from particle systems into fibrous material. Powder Technology, 439, 119721-119721.
- Sustainability vs suitability in granulation. Chemical Engineering Research and Design, 202, 272-283.
- Serial artificial neural networks characterized by Gaussian mixture for the modelling of the Consigma25 continuous manufacturing line. Powder Technology, 119296-119296.
- Online monitoring of dry powder mixing in a bin mixer. Powder Technology, 415, 118081-118081.
- Modelling the effect of L/S ratio and granule moisture content on the compaction properties in continuous manufacturing. International Journal of Pharmaceutics, 633, 122624-122624.
- Model Driven Design for Integrated Twin Screw Granulator and Fluid Bed Dryer via Flowsheet Modelling. International Journal of Pharmaceutics, 122186-122186.
- Effect of heterogeneous hydrophobic coating on floating of insoluble particles. Powder Technology, 395, 592-603. View this article in WRRO
- Model-driven design using population balance modelling for high-shear wet granulation. Powder Technology, 396, 578-595.
- Relationship between powder properties and uniformity of ribbon property using feeding guider designs with thermography (PAT) in roller compaction. Powder Technology, 398.
- Influence of localized thermal effects on the reconstitution kinetics of lactose-coated whole milk powder. Food Research International, 150(Part A).
- Particle surface design for enhanced reconstitution of fat-based food powders. Powder Technology, 393, 397-404.
- Tableting Model Assessment of Porosity and Tensile Strength using A Continuous Wet Granulation Route. International Journal of Pharmaceutics, 120934-120934.
- Effect of dissolution and partial hydrophobic coating on floating of crystalline particles. Powder Technology, 392, 264-277.
- Drying in a continuous wet granulation line: Investigation of different end of drying control methods. Powder Technology, 392, 157-166.
- 9th International granulation workshop. Chemical Engineering Research and Design, 165, 374-374.
- When swarm meets fuzzy logic: Batch optimisation for the production of pharmaceuticals. Powder Technology. View this article in WRRO
- Twin screw granulation: a simpler re-derivation of quantifying fill level. International Journal of Pharmaceutics, 119959-119959.
- Special issue – 9th International Granulation Workshop. Chemical Engineering Research and Design, 162, 172-172.
- Fluidized bed: Online monitoring of particle temperature using a thermal camera. Chemical Engineering Research and Design, 161, 95-102.
- Roller compaction: Infrared thermography as a PAT for monitoring powder flow from feeding to compaction zone. International Journal of Pharmaceutics, 578. View this article in WRRO
- An interpretable fuzzy logic based data-driven model for the twin screw granulation process. Powder Technology, 364, 135-144. View this article in WRRO
- Tracking of powder lump formation and dispersion with the use of FBRM technology and video recordings. Powder Technology, 367, 10-19.
- Application of feeding guiders to improve the powder distribution in the two scales of roller compactors. International Journal of Pharmaceutics, 573. View this article in WRRO
- Wetting of binary powder mixtures. International Journal of Pharmaceutics, 572. View this article in WRRO
- Investigation of rehydration of food powder mixtures. Powder Technology, 353, 311-319.
- Assessing Particle Segregation Using Near-Infrared Chemical Imaging in Twin Screw Granulation. International Journal of Pharmaceutics, 568, 118541-118541.
- A review of measurement techniques of mechanical properties of the catalyst layer in catalytic converters. Johnson Matthey Technology Review, 63(3), 177-190.
- Surface tension-driven effects in the reconstitution of food powders. Chemical Engineering Research and Design, 146, 464-469.
- Roller compaction: Ribbon splitting and sticking. International Journal of Pharmaceutics, 559, 156-172.
- Roller compaction: Improving the homogeneity of ribbon properties along the roller width. Powder Technology, 342, 464-474.
- The effect of roller compaction and tableting stresses on pharmaceutical tablet performance. Powder Technology, 341, 23-37.
- Twin-screw granulation: Understanding the mechanical properties from powder to tablets. Powder Technology, 341, 104-115. View this article in WRRO
- Bonding regime map for roller compaction of amorphous particles. Powder Technology, 341, 51-58.
- Hydrophobic/hydrophilic powders: Practical implications of screw element type on the reduction of fines in twin screw granulation. Powder Technology, 341, 94-103.
- Adhesive strength measurement of catalyst support. Powder Technology, 340, 465-472.
- Implementation of an online thermal imaging to study the effect of process parameters of roller compactor. Drug Delivery and Translational Research, 8(6), 1604-1614. View this article in WRRO
- Improving feeding powder distribution to the compaction zone in the roller compaction.. European Journal of Pharmaceutics and Biopharmaceutics, 128, 57-68. View this article in WRRO
- Roller compaction: the effect of plastic deformation of primary particles with wide range of mechanical properties. Drug Delivery and Translational Research, 8(6), 1615-1634.
- Twin screw granulation : effects of properties of primary powders. Pharmaceutics, 10(2).
- Twin screw granulation : an investigation of the effect of barrel fill level. Pharmaceutics, 10(2).
- Multi-stage granulation: An approach to enhance final granule attributes. Chemical Engineering Research and Design, 134, 26-35.
- Twin screw granulation: An evaluation of using micronized lactose as a solid binder. Chemical Engineering Research and Design, 133, 281-293.
- Hydrophobic/hydrophilic static powder beds: Competing horizontal spreading and vertical imbibition mechanisms of a single droplet. Powder Technology, 330, 275-283.
- Cohesive strength measurement of catalyst layer: Uniform drying and on-line monitoring. Chemical Engineering Research and Design, 132, 1117-1130.
- Transparent predictive modelling of the twin screw granulation process using a compensated interval type-2 fuzzy system. European Journal of Pharmaceutics and Biopharmaceutics, 124, 138-146. View this article in WRRO
- Food suspensions study with SR microtomography. Chemical Engineering Science, 175, 208-219. View this article in WRRO
- Unwanted agglomeration of industrial amorphous food powder from a particle perspective. Chemical Engineering Research and Design, 132, 1160-1169.
- Integrating the physics with data analytics for the hybrid modeling of the granulation process. AIChE Journal, 63(11), 4761-4773. View this article in WRRO
- Studying model suspensions using high resolution synchrotron X-ray microtomography. Chemical Engineering Research and Design, 117, 756-772.
- 7th International Granulation Workshop: Granulation across the length scales. Powder Technology, 300, 1-1.
- Developing a miniaturized approach for formulation development using twin screw granulation. Powder Technology, 300, 83-91. View this article in WRRO
- Blade-granule bed stress in a cylindrical high shear granulator: Further characterisation using DEM. Powder Technology, 300, 92-106.
- Roller compactor: Determining the nip angle and powder compaction progress by indentation of the pre-compacted body. Powder Technology, 300, 107-119.
- Special Issue 7th International Granulation Workshop, June 2015. European Journal of Pharmaceutics and Biopharmaceutics, 106, 1-1.
- Investigating the effect of processing parameters on pharmaceutical tablet disintegration using a Real-time particle imaging approach. European Journal of Pharmaceutics and Biopharmaceutics, 106, 88-96.
- Roller compaction: Effect of relative humidity of lactose powder. European Journal of Pharmaceutics and Biopharmaceutics, 106, 26-37.
- Predictive modelling of the granulation process using a systems-engineering approach. Powder Technology, 302, 265-274. View this article in WRRO
- Special issue: Foreword - 7th International Granulation Workshop. Chemical Engineering Research and Design, 110, 1-1.
- Dispersion of a semi-solid binder in a moving powder bed during detergent agglomeration. Chemical Engineering Research and Design, 110, 32-42.
- Twin screw granulation: Understanding the mechanism of granule formation along the barrel length. Chemical Engineering Research and Design, 110, 43-53.
- A novel technique for quantifying the cohesive strength of washcoat. Chemical Engineering Research and Design, 110, 108-113.
- Movement of a secondary immiscible liquid in a suspension using a non-invasive technique. Chemical Engineering Research and Design, 110, 160-170.
- Roller compactor: The effect of mechanical properties of primary particles. International Journal of Pharmaceutics, 496(1), 124-136.
- Twin screw wet granulation: Effect of process and formulation variables on powder caking during production. International Journal of Pharmaceutics, 496(2), 571-582.
- Roller compaction: Effect of morphology and amorphous content of lactose powder on product quality. International Journal of Pharmaceutics, 496(1), 63-74.
- Twin screw wet granulation: Binder delivery. International Journal of Pharmaceutics, 487(1-2), 124-134.
- Dem investigation of horizontal high shear mixer flow behaviour and implications for scale-up. Powder Technology, 270, 561-568.
- Foreword. Powder Technology, 270(B), 411-411.
- Mapping the rate-limiting regimes of food powder reconstitution in a standard mixing vessel. Powder Technology, 270, 520-527.
- Influence of fill factor variation in high shear granulation on the post granulation processes: Compression and tablet properties. Powder Technology, 263, 135-141.
- Granulation of increasingly hydrophobic formulations using a twin screw granulator. International Journal of Pharmaceutics, 475(1-2), 82-96.
- Microscale study of particle agglomeration in oil-based food suspensions: The effect of binding liquid. Powder Technology.
- Influence of environmental conditions on caking mechanisms in individual amorphous food particle contacts. AIChE Journal.
- A new capillary force model implemented in micro-scale CFD-DEM coupling for wet granulation. Chemical Engineering Science, 93, 197-205.
- 5th International Granulation Workshop. Chemical Engineering Science, 86, 1.
- Twin screw granulation: steps in granule growth.. Int J Pharm, 438(1-2), 20-32.
- Erratum: An investigation of the influence of process and formulation variables on mechanical properties of high shear granules using design of experiment (International Journal of Pharmaceutics (2012) 427 (328-336)). International Journal of Pharmaceutics, 430(1-2), 395.
- An investigation of the influence of process and formulation variables on mechanical properties of high shear granules using design of experiment.. Int J Pharm, 427(2), 328-336.
- A micromanipulation particle tester for agglomeration contact mechanism studies in a controlled environment. Measurement Science and Technology, 23(10).
- Twin screw wet granulation: Effects of properties of granulation liquid. Powder Technology, 229, 126-136.
- Investigating the influence of moisture content and pressure on the bonding mechanisms during roller compaction of an amorphous material. Chemical Engineering Science.
- Blade-granule bed stress in a cylindrical high-shear granulator: Variability studies. Chemical Engineering and Technology, 35(8), 1435-1447.
- Twin screw granulation using conveying screws: Effects of viscosity of granulation liquids and flow of powders. Powder Technology.
- Corrigendum to “Granule nucleation and growth: Competing drop spreading and infiltration processes” (vol 206, pg 63, 2011). POWDER TECHNOL, 210(3), 332-332.
- Foreword. Powder Technology, 206(1-2), 1.
- Binder addition methods and binder distribution in high shear and fluidised bed granulation. Chemical Engineering Research and Design, 89(5), 553-559.
- Twin screw wet granulation: Effect of powder feed rate. Advanced Powder Technology, 22(2), 162-166.
- A microscopic study of granulation mechanisms and their effect on granule properties. Powder Technology, 206(1-2), 18-24.
- Direct numerical simulation of solid-liquid-gas three-phase flow: Fluid-solid interaction. Powder Technology, 206(1-2), 161-169.
- Effect of batch size on mechanical properties of granules in high shear granulation. Powder Technology, 206(1-2), 44-52.
- Granule nucleation and growth: Competing drop spreading and infiltration processes. POWDER TECHNOL, 206(1-2), 63-71.
- Effect of impeller speed on mechanical and dissolution properties of high-shear granules. Chemical Engineering Journal, 164(2-3), 305-331.
- Single drop behaviour in a high shear granulator. Powder Technology, 189(2), 357-364.
- Microscopic interpretation of granule strength in liquid media. POWDER TECHNOL, 189(2), 365-375.
- The kinetics of the granulation process: Right from the early stages. POWDER TECHNOL, 189(2), 149-157.
- The 'Smart' temperature sphere: Application in rotary drum mixers. POWDER TECHNOL, 185(3), 274-279.
- Determining kinetics of calcium carbonate precipitation by inline technique. CHEM ENG SCI, 63(5), 1381-1389.
- Direct measurement of surface granular temperature in a high shear granulator. POWDER TECHNOL, 182(2), 211-217.
- Influence of liquid binder dispersion on agglomeration in an intensive mixer. Powder Technology, 179(3), 190-194.
- The coefficient of restitution of different representative types of granules. CHEM ENG SCI, 62(1-2), 437-450.
- Surface velocity measurement in a high shear mixer. CHEMICAL ENGINEERING SCIENCE, 61(13), 4172-4178.
- Predicting dynamic failure of dense granules from static compression tests. INT J MINER PROCESS, 79(3), 188-197.
- Kinetics of fluidized bed melt granulation - II: Modelling the net rate of growth. CHEM ENG SCI, 61(12), 3930-3941.
- Kinetics of fluidised bed melt granulation I: The effect of process variables. CHEM ENG SCI, 61(5), 1585-1601.
- In situ observation of the conversion of sodium carbonate to sodium carbonate monohydrate in aqueous suspension. IND ENG CHEM RES, 44(26), 9921-9930.
- The 'Smart' sphere - Experimental results. CHEMICAL ENGINEERING RESEARCH & DESIGN, 83(A11), 1298-1302.
- Granulation of zinc oxide. CHEMICAL ENGINEERING RESEARCH & DESIGN, 83(A11), 1325-1330.
- Mechanical behaviour of dry binderless polystyrene granules. CHEMICAL ENGINEERING RESEARCH & DESIGN, 83(A11), 1276-1282.
- Population balance modelling of fluidized bed melt granulation - An overview. CHEMICAL ENGINEERING RESEARCH & DESIGN, 83(A7), 871-880.
- An experimental study of the impact breakage of wet granules. CHEMICAL ENGINEERING SCIENCE, 60(14), 4005-4018.
- The production of binderless granules and their mechanical characteristics. CHEMICAL ENGINEERING SCIENCE, 60(14), 4045-4053.
- Kinetics of fluidised bed melt granulation V: Simultaneous modelling of aggregation and breakage. CHEMICAL ENGINEERING SCIENCE, 60(14), 3847-3866.
- Breakage in granulation: A review. CHEMICAL ENGINEERING SCIENCE, 60(14), 3969-3992.
- Granulation across the length scales. Second International Workshop on Granulation, 22-25 June 2004, the University of Sheffield, UK. CHEM ENG SCI, 60(14), 3721-3721.
- Kinetics of fluidised bed melt granulation III: Tracer studies. CHEMICAL ENGINEERING SCIENCE, 60(14), 3835-3845.
- Spherical particle movement in dilute pneumatic conveying. POWDER TECHNOL, 153(1), 43-50.
- Modelling fragment size distribution using two-parameter Weibull equation. INTERNATIONAL JOURNAL OF MINERAL PROCESSING, 74, S227-S237.
- Kinetics of fluidised bed melt granulation - IV. Selecting the breakage model. POWDER TECHNOL, 143-4, 65-83.
- Descriptive classification of the impact failure modes of spherical particles. POWDER TECHNOL, 143-4, 19-30.
- Particle breakage. POWDER TECHNOL, 143-4, 1-1.
- Kinetics of fluidised bed melt granulation. Powder Technology, 143-144, 65-83.
- Building population balance model for fluidized bed melt granulation: lessons from kinetic theory of granular flow. POWDER TECHNOL, 142(2-3), 103-109.
- An experimental study of the variability in the properties and quality of wet granules. POWDER TECHNOLOGY, 140(3), 209-216.
- Impact deformation and rebound of wet granules. POWDER TECHNOLOGY, 140(3), 248-257.
- Special issue: 1st International Workshop on Granulation - (Granulation across the length scales: linking microscopic experiments and models to real process operation) - Forward. POWDER TECHNOL, 140(3), 155-155.
- Non-uniformity of binder distribution in high-shear granulation. POWDER TECHNOLOGY, 140(3), 203-208.
- Effect of impact angle and velocity on the fragment size distribution of glass spheres. POWDER TECHNOL, 138(2-3), 189-200.
- Static and dynamic failure of PMMA spheres. POWDER TECHNOL, 138(2-3), 229-238.
- Development of a predictive high-shear granulation model. POWDER TECHNOLOGY, 138(1), 18-24.
- Particle Impact Breakage in Particulate Processing. KONA Powder and Particle Journal, 21(0), 88-99.
- Nuclei size distribution modelling in wet granulation. Chemical Engineering Science: X, 4. View this article in WRRO
Chapters
- Chapter 27 Descriptive Classification: Failure Modes of Particles by Compression (pp. 1121-1148).
- Chapter 25 Granule structure (pp. 1189-1212).
- Chapter 21 Breakage in granulation (pp. 979-1040).
- Chapter 26 A Mechanistic Description of Granule Deformation and Breakage (pp. 1055-1120).
- Descriptive Classification: Failure Modes of Particles by Compression, PARTICLE BREAKAGE (pp. 1121-1148).
- A Mechanistic Description of Granule Deformation and Breakage, PARTICLE BREAKAGE (pp. 1055-1120).
- The kinetics of high-shear granulation, Granular Materials (pp. 296-318). Royal Society of Chemistry
Conference proceedings papers
- 8th International Granulation Workshop 2017: Granulation across the length scales. Powder Technology, Vol. 341 (pp 1-1)
- Semi-solid Paste Binder Dispersion in a Moving Powder Bed. Procedia Engineering, Vol. 102 (pp 626-633)
- The failure of spherical particles under impact. WEAR, Vol. 258(1-4) (pp 580-587)
- Modelling effects of processing parameters on granule porosity in high-shear granulation. Granular Matter, Vol. 6(2-3) (pp 131-135)
- Unloading fractures in indented glass. PHILOSOPHICAL MAGAZINE A-PHYSICS OF CONDENSED MATTER STRUCTURE DEFECTS AND MECHANICAL PROPERTIES, Vol. 82(10) (pp 2231-2237)
Other
- Editorial - 5th International Workshop on Granulation: Granulation across the length scales. Powder Technology, 238, 1.
- Editorial. Special Issue - Agglomeration. Chemical Engineering Research and Design, 89(5), 499.
- Foreword. Chemical Engineering Journal, 164(2-3), 267.
- Special Issue: 3rd International Workshop on Granulation: Granulation Across the Length Scales - Foreword. POWDER TECHNOL, 189(2), 137-137.
- Preface. Handbook of Powder Technology, 11.
- Fluidized bed applications - Preface. CHEM ENG SCI, 62(1-2), 1-1.
- Foreword. Theoretical Computer Science, 284(1), 1-2.
- Systematic study to improve the powder feeding performance and reducing the percentage of fines in roller compactor. Powder Technology, 446, 120158-120158.
- Teaching activities
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Science of Formulated Products
Continuous Manufacturing Technology- PAT and Process Optimisation