Advanced Metallurgy

Core modules:

Engineering Alloys

This module covers engineering metallic alloys ranging from alloy steels, stainless steels, light alloys (i.e. aluminium alloys and titanium alloys) and high temperature metallic systems (intermetallics and nickel superalloys). The module centres on the physical metallurgy of such engineering alloys to demonstrate the effect of alloying and implications for the processing, microstructure and performance of structural components in a range of industrial sectors, but predominantly the automotive and aerospace sectors.

15 credits

Science of Materials

This module introduces key concepts involved in materials science to cover general aspects and applications of metallic, polymeric and inorganic materials. Topics covered include: chemical bonding; basic crystallography of crystalline materials; crystal defects; mechanical properties and strength of materials; phase diagrams and transformations; overviews of metals and alloys; polymers and inorganic solids.

15 credits

Materials Processing and Characterisation

This module introduces experimental methods used to characterise metals, polymers, ceramics and composites and the processes and technologies involved in the production of these materials.

Topics covered are split into two areas:Characterisation: Analysis of materials using a range of techniques, e.g., diffraction, spectroscopy and thermal analysisProcessing: Manufacturing of materials and parts, e.g., powder, thermomechanical and moulding

15 credits

Practical, Modelling and Digital Skills

This module develops your skills in three linked areas:

(a) materials characterisation laboratory skills including safe methods of working, completion of COSHH and risk assessments, and measurements using a range of practical techniques

(b) the use of computers for data handling and analysis (MATLAB) together with an introduction to finite element modelling (FEM) using ANSYS. 

(c) the skills needed to search for scientific literature as well as technical skills for presenting data, including how to avoid plagiarism, referencing, formatting documents, drawing high quality graphs, critically reviewing literature and giving presentations.

15 credits

Metallurgical Processing

This module examines three areas of materials engineering where significant improvement in performance in-service can be obtained via their use. First, the module provides an introduction to the processes and technologies involved in the production of steel. Secondly, methodologies of how microstructure can be significantly improved via thermomechanical processing are investigated and aims to build insight into the operation and capabilities of thermomechanical processing techniques. Finally, this module will describe in detail the underlying engineering principles of plastic forming and focus on some of the main metallic production techniques such as extrusion, rolling and wire drawing. 

15 credits

Deformation, Fracture and Fatigue

Deformation, fracture and fatigue are important mechanical phenomena in both metals processing and use. The role of dislocations in and the effects of microstructural features on the plastic deformation of metals is initially explored. Consideration of fracture starts with linear elastic fracture mechanics including the Griffith equation and Irwin stress intensity factors. The effects of plasticity effects on fracture in metals including plastic zones at crack tips and cyclical fatigue are considered in some detail. Both total lifetime approaches and damage tolerance approaches to fatigue are considered. 

15 credits

Advanced Materials Manufacturing

This unit introduces key concepts with regards to Materials 4.0, the fourth industrial revolution. Modelling and simulation is a key enabling technology within Aerospace Technology Institute's strategy to reach zero carbon emissions by 2050. Modelling allows for the rapid insertion of new materials and manufacturing processes, in addition to the improved understanding and optimisation of current methods. The course includes key drivers in reaching zero carbon emissions, covering lithium battery manufacturing and coating technologies.

This unit aims to provide knowledge and experience of advanced manufacturing techniques that will underpin the UK's future advanced materials manufacturing base and obtain knowledge and experience of advanced manufacturing process and material modelling to solve industrial problems.

 

15 credits

Heat and Materials with Application

This module presents the underlying theory of heat transfer and diffusion, covering the derivation and solution to important and frequently encountered engineering problems. Thus, conduction, convection and radiative heat transfer, on their own and in combination are considered, followed by an examination of diffusion (Fick's laws) and chemical thermodynamics.  The course introduces analytical solutions to diffusion and heat transfer problems considering a range of boundary conditions and geometry. Spectral methods are covered briefly, with a focus on numerical solutions obtained using the finite difference method. The course is assessed through an exam and coursework. The exam assesses the background knowledge of heat transfer and diffusion, in addition to the ability to apply analytical solutions to solve industrial problems. A coursework assignment builds upon this knowledge to explore problems involving more complex boundary conditions and more detailed descriptions of material properties using the finite difference method. 

15 credits

Project

Students undertake a project on a topic agreed with their allocated academic supervisor; supervisor allocation takes into accounts students' specific interests. The project is an original research investigation carried out within a research group in the Department; to develop students' abilities to interact within a research group a defined piece of group work is undertaken early in the project. All projects include a literature survey involving students reading original papers and review articles from the scientific and technical literature. Most projects involve extensive laboratory work although some may be based primarily on a survey of the published literature or computational studies. The assessment of the project includes assessment of the group work, an interim report and final report along with a presentation on the work to staff and other students and an oral examination. Conduct throughout the project is also assessed.

60 credits